Lance

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COBB Tuning Employee builds Hyper Wagon on E85!

Posted by on 19 Jan 2010 | Tagged as: COBB Tuning Surgeline, Lance, WRX

Lance’s Hyper Wagon

At COBB Tuning we spend a lot of time working on our customer’s cars or building new parts for better performance. After working hours, we turn our considerable talents to our own cars. While snow covers most of the ground, it’s time to perform major surgery on our rides, like COBB Tuning Surgeline tuner, Lance Lucas’ 2004 WRX Wagon. With a built engine and larger turbo, Lance has transformed his grocery getter into a serious Hyper Wagon!

“I recently finished this rebuild on my personal car, a 2004 WRX Wagon I’ve owned for about 3.5 years,” said Lance. “The last setup was a 2.5-liter hybrid with an 18G and EWG (external waste gate) on E85 that I used, abused and eventually destroyed at the dragstrip. I refused to let a broken OEM piston slow me down and immediately began the rebuild. We made the active decision to build the car using commonly available, proven products as a good example of what can be acheived with a “budget” build by Surgeline, without our normal touches — no AN fittings, no V-Band flanges, no Tial exhaust housings, no rotated manifold, etc. Everything has turned out wonderfully and my car is a great example of the potential available using the good-ole K.I.S.S. principle.”

Lance’s Hyper Wagon Dyno Plot

“These are the preliminary dyno tuning results, at both wastegate (16psi) and a couple days later at 22psi tapering to 19psi or so,” said Lance. “At a very rich .75 lambda I am out of injector at ~21psi, so I kept boost low on top for the time being. Timing curve is extremely soft as well. My long-term plan is to add a second Walbro in-tank and raise base fuel pressure slightly, then tune to 450whp on E85 for daily driving and hopefully an easy 500whp on C16 for drag strip fun!”

Join the conversation over on Lance’s Proven Power Bragging thread on Nasioc.

Car: 2004 Subaru Impreza WRX Wagon

Tuner: Lance Lucas

Dyno Info: Mustang AWD-500

Peak HP at RPM: 405whp @ 5740 rpm (uncorrected)

Peak Torque at RPM: 388wtq @ 5160 rpm (uncorrected)

Target Boost: ~22-19psi

Target AFR: .75 lambda

Fuel: E85

Engine/Power Modifications:

- EJ257 STi Longblock

- Perrin Performance/COBB Tuning GT35R Rotated Turbocharger Kit

- CP 100mm Forged Pistons

- Cosworth Rod and Main Bearings

- Cosworth Headgaskets

- Brian Crower 272/272 STi Cams

- Brian Crower Valve Springs and Spring Retainers

- Shotpeened Subaru STi Rods

- JDM Subaru 12mm Oil Pump

- ARP Head Stud Kit

- Perrin Performance/COBB Tuning Front-Mount Intercooler Kit

- Perrin Performance/COBB Tuning Topfeed Fuel Rails

- Ported and Polished TGV Deletes

- DeatschWerks 1000cc Injectors

- Walbro 255LPH High-Flow Fuel Pump

- Crawford Performance Air/Oil Separator

- COBB Tuning MAP Sensor Adapter

- COBB Tuning Lightweight Crank Pulley

- COBB Tuning Battery Tiedown

- COBB Tuning Oil Filler Cap

- AEM Standalone Programmable EMS

- AEM 3.5 Bar MAP Sensor

- GrimmSpeed Boost Control Solenoid

- Cosworth Cam Angle Sensor Bracket

- GrimmSpeed Ported and Polished Exhaust Manifolds

- DEI Exhaust Wraped Uppipe and Downpipe

- Greddy EVO2 Catback Exhaust

- COBB Tuning Hardened Exhaust Hangers

- OEM Subaru Engine Block Heater Kit

- Amsoil 20w-50

Driveline Modifications:

- STi 6 Speed Transmission (2006)

- STi Driveshaft

- South Bend Stage 3 Clutch Kit

- Redline Lightweight Shockproof Trans and Rear Diff Gear Oil